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8 Active Safety Recalls

1996 Ford Windstar Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

8
Safety Recalls
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Active Safety 1996 Ford Windstar Recalls (8)

Safety recall notices and repair campaigns registered for the 1996 Ford Windstar in Canada.

Ref #2009-292 Campaign : 09S09
2009-10-14 492 877 units

Other

Issue Description

On certain vehicles, the speed control deactivation switch may overheat, smoke, or burn, potentially resulting in an underhood fire. The condition may occur either when the vehicle is parked or when it is in operation. Correction: Dealers will install a new switch or fused wiring harness. Note: This is an expansion of recall 2005028 (05S28) for vehicles not previously included in the campaign.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2002-066 Campaign : 02S36
2002-04-05 43 426 units

Brakes

Issue Description

On certain Windstars the crossover brake line above the catalytic converter may contact the dash panel insulator. The salt and water absorbed by the insulator may promote corrosion. Exhaust heat can also accelerate the corrosion process which may ultimately lead to a leak in the brake line. These vehicles were originally sold or currently registered in the provinces of Ontario, Quebec, New Brunswick, Nova Scotia, PEI, and Newfoundland and Labrador. Correction: Dealers will reposition or replace the line as needed.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1999-126 Campaign : 99S17
1999-06-23 166 223 units

Brakes

Issue Description

Certain vehicles do not comply with the requirements of CMVSS 105 - Hydraulic Brake Systems. The brake fluid warning statement embossed on the side of the brake fluid reservoir is not clearly visible by direct view. Correction: Warning labels, along with installation instructions and wipe materials will be sent to owners. Labels will be installed on the front of the reservoir where they will be entirely visible by direct view.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1998-157 Campaign : 98S19
1998-07-31 282 units

Brakes

Issue Description

THESE VEHICLES MAY HAVE HAD INCORRECT SERVICE REPLACEMENT BRAKE ROTORS INSTALLED WHICH WILL CAUSE AN IMPROPER WHEEL TO HUB ABUTMENT CONDITION TO OCCUR. WITH AN INCORRECT ROTOR INSTALLED, THE DRIVER MAY EXPERIENCE WHEEL SHUDDER ON BRAKING OR SHIMMY AT HIGHWAY SPEEDS. IF THE VEHICLE IS NOT SERVICED THIS CONDITION COULD EVENTUALLY CAUSE THE WHEEL STUDS TO BREAK. CORRECTION: FRONT ROTORS AND BRAKE PADS WILL BE REPLACED ON AFFECTED VEHICLES.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1997-183 Campaign : 97S88
1997-10-22 62 645 units

Structure

Issue Description

UNDER CERTAIN CONDITIONS THE BOND BETWEEN THE INNER AND OUTER HOOD PANELS CAN BEGIN TO SEPARATE. HIGHWAY DRIVING CAN CAUSE AIR TO ENTER BETWEEN THE INNER AND OUTER PANELS WHICH CAN FORCE THE OUTER PANEL UPWARD, AND COULD RESULT IN TOTAL SEPARATION OF THE OUTER HOOD PANEL. THIS CAN RESULT IN A ROAD HAZARD AND A POSSIBLE CRASH WITHOUT PRIOR WARNING. CORRECTION: VEHICLES WILL BE INSPECTED AND THOSE WITH EVIDENCE OF BOND SEPARATION WILL HAVE THE HOOD REPLACED. WHERE THERE IS NO EVIDENCE OF BOND SEPARATION, ADDITIONAL ADHESIVE WILL BE APPLIED BETWEEN THE INNER AND OUTER HOOD PANELS.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1996-135 Campaign : 96S50
1996-09-13 2 391 units

Powertrain

Issue Description

THE PARK PAWL ABUTMENT BRACKET HAS A SHARP EDGE WHICH MAY CAUSE THE PARKING PAWL TO HANG UP AND NOT ENGAGE THE PARK GEAR. THIS MAY CAUSE THE VEHICLE TO MOVE EVEN THOUGH THE GEAR SHIFT INDICATOR SHOWS THAT THE VEHICLE IS IN PARK. AS A RESULT, UNINTENDED AND UNEXPECTED VEHICLE MOVEMENT COULD OCCUR WITH THE POSSIBILITY OF PERSONAL INJURY AND PROPERTY DAMAGE. CORRECTION: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE PARK PAWL ABUTMENT BRACKET ON AFFECTED VEHICLES.

Safety Risk

A failure of this component (powertrain) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1996-118 Campaign : 96S43
1996-07-26 23 units

Seats And Restraints

Issue Description

THESE VEHICLES DO NOT COMPLY WITH C.M.V.S.S. 207 - ANCHORAGE OF SEATS. THE FASTENERS SECURING THE DRIVER SEATS TO THE FLOOR PANS MAY NOT HAVE BEEN TORQUED TO SPECIFICATION. CORRECTION: DRIVER'S SEAT TO FLOOR RETAINING NUTS WILL BE TIGHTENED TO CORRECT TORQUE.

Safety Risk

A failure of this component (seats and restraints) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1996-084 Campaign : 96S39
1996-06-06 6 307 units

Structure

Issue Description

NOTE: VEHICLES EQUIPPED WITH FORD AX4S AUTOMATIC TRANSAXLES. THE PARK PAWL SHAFT MAY HAVE BEEN IMPROPERLY POSITIONED DURING TRANSMISSION ASSEMBLY. THIS COULD RESULT IN THE PARK PAWL NOT ENGAGING WHEN THE TRANSMISSION SELECTOR IS PLACED IN THE PARK POSITION. THIS COULD ALLOW THE VEHICLE TO ROLL AS IF IN NEUTRAL IF THE VEHICLE OPERATOR DOES NOT APPLY THE PARKING BRAKE. CORRECTION: VEHICLES WILL BE INSPECTED AND IF NECESSARY THE PARK PAWL SHAFT ROLL PIN AND PARK PAWL SHAFT WILL BE REPLACED.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
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Transport Canada safety defect records
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VIN Specifications
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All Ford Windstar Model Years

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