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5 Active Safety Recalls

1999 International 3800 Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

5
Safety Recalls
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Active Safety 1999 International 3800 Recalls (5)

Safety recall notices and repair campaigns registered for the 1999 International 3800 in Canada.

Ref #2002-165 Campaign : 02510
2002-09-18 3 711 units

Brakes

Issue Description

On certain vehicles, the TRW Model 410M ECU (Electronic Control Unit) can misinterpret particular false wheel speed signals generated from any of the following conditions: An incorrect gap between the sensor and tone ring, a chaffed sensor wire, connector corrosion, sensor vibration or quality of harness and pin-outs. If one of these conditions occurs, the ECU could not distinguish between an actual low friction event on road surface and a low amplitude sensor signal and would activate the ABS brakes, instead of deactivating the ABS in response to a false signal. The driver would experience a hard brake pedal during the middle to end of a braking event and a decrease in deceleration at the end of the stop. The driver may experience an unexpected extended stopping distance, which could result in a collision. The ABS warning indicator light may not come on to warn the driver of a system malfunction. Correction: Dealer will affect repairs. Note: recall superseded by 2004171 and 2004172.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1999-206 Campaign : 99508
1999-11-12 550 units

Brakes

Issue Description

On certain vehicles, the rear hydraulic brake hoses that drop from the frame down to the axle for ABS brake systems may be either too long or too short. On vehicles where the hose is too long, a chafing condition exists on suspension components, which could result in hose rupture. On vehicles where the hoses are too short, a hose separation may occur with severe suspension articulation. Premature failure of a rear drop-hose would result in the loss of the rear brakes and could cause a crash without prior warning. Correction: Short hoses will be replaced while long hoses will have a hose routing kit installed to prevent any chafing problems.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1999-053 Campaign : 99504
1999-03-31 183 units

Brakes

Issue Description

On certain vehicles, the automatic slack adjusters may have had insufficient torque applied to the guide pawl cap screw. This condition may cause the brakes to gradually lose adjustment. This could result in loss of brake effectiveness and increased stopping distances which could in turn result in a vehicle crash. Correction:: The torque will be checked on the automatic slack adjuster guide pawl.. If there is no torque, the brakes will be adjusted and the guide pawl will be tightened to 15-20 ft. lbs.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1998-222 Campaign : 98507
1998-11-13 1 068 units

Fuel System

Issue Description

On certain vehicles, the high pressure oil line for the fuel injection system that goes from the high pressure oil pump to the right cylinder head can abrade and fail due to rubbing on the charge air cooler crossover pipe. This would result in a sudden loss of oil and if the vehicle is being operated at the time, the engine could have a sudden loss of power without warning, possibly resulting in a vehicle crash. Correction: Vehicles will be inspected and a convoluted hose will be placed over undamaged hoses. Damaged hoses will be replaced and a convoluted hose will be added.

Safety Risk

A failure of this component (fuel system) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1998-195 Campaign : 98506
1998-09-29 450 units

Brakes

Issue Description

On certain vehicles, the transmission flange, parking brake drum and transmission yoke are connected by eight bolts. If the brake drum or transmission yoke are not properly seated when the bolts are installed, subsequent driveline torque applied to the joint will cause the mating parts to fully seat, resulting in loose bolts. Loose bolts can eventually work out or shear resulting in the drum and driveshaft separating from the vehicle which could potentially cause vehicle damage or personal injury or both. Correction: Vehicles will have the torque inspected and be retorqued to specification.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
5 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All International 3800 Model Years

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