2012 International Durastar Recall

On certain vehicles, the engine grid heater power feed cable may have been improperly routed. This could cause the cable to come in contact with a sharp metal edge on the cab causing an electrical short, increasing the risk of fire resulting in injury and/or damage to property. Correction: Dealers will secure the engine grid heater power feed cable and provide clearance to the cab.

A failure of this component (electrical) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles, a double battery (24 volt) jump start or electrical load dump could result in an overvoltage condition of the linear power module (LPM) which is used to control the heater/air conditioning blower motor speed. If this were to occur, this overvoltage condition could lead to the LPM overheating, causing smoke, and increase the risk of fire, which could result in injury and/or damage to property. Correction: Dealers will replace the LPM with an upgraded design.

A failure of this component (electrical) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Certain vehicles destined for emergency vehicle applications and equipped with Maxxforce 7 V8 diesel engines may have been configured inappropriately. Software intended to protect the engine may not have been permanently disabled at time of manufacture and could be inadvertently re-enabled through servicing. Under certain conditions, unintended engine power de-rating and/or shutdown could emergency response operations and put the public at risk. Correction: Dealers will update engine software to disable engine shutdown protocols.

A failure of this component (engine) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, the sunshade (an exterior visor mounted above the windshield) may not have been fastened to the cab roof correctly during the manufacturing process. A sunshade separating from the vehicle could strike another vehicle, a stationary object, or a bystander, causing property damage and/or personal injury. Correction: Dealers will inspect and, if necessary, secure the sunshade mounts.

A failure of this component (structure) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles, the Injection Pressure Regulator (IPR) electrical wire may break due to vibration damage at the crimp/wire connection. This could cause an unexpected engine shut down without warning. Loss of vehicle propulsion, in conjunction with traffic and road condition, and the driver’s reactions, could increase the risk of a crash causing property damage and/or personal injury. Correction: Dealers will install a redesigned IPR wire connector.

A failure of this component (electrical) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles, the piston spring brake chamber may have been manufactured incorrectly and could allow air leakage into the chamber. As a result, the parking brake may not fully release, thereby causing brake drag which could result in a wheel-end fire. Should rapid air loss occur, the spring brakes would suddenly engage causing immediate brake lock-up. If this happens while the vehicle is in motion, it could result in a crash. These issues could also result in property damage and/or personal injury. Correction: Dealers will replace the spring brake chambers.

A failure of this component (brakes) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles equipped with Bendix ATR-6 Antilock Traction Relay valves, in extremely cold conditions (at or below -18 degrees Celsius), internal ATR valve leakage can occur. This could cause unintended brake application, which could overheat the affected brakes and cause a fire. Also, in certain low traction conditions, unexpected brake application can cause a loss of vehicle control and a crash. These issues could result in property damage and/or personal injury. Correction: Dealers will update the cover assembly on the ATR valves.

A failure of this component (brakes) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, the fastener which secures the steering drag link arm to the knuckle may not have received adequate tightening torque during vehicle assembly. This could allow the drag link arm to disconnect, which could result in a loss of steering capability. A loss of steering control could result in a crash causing property damage and/or personal injury. Correction: Dealers will tighten the drag link arm fastener to specifications.

A failure of this component (steering) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, the battery cables may have been routed incorrectly and could chafe against the front suspension spring shackle. Continued contact could wear through the cable's insulation, which could result in an electrical short circuit. An electrical short could result in a vehicle fire causing property damage and/or personal injury. Correction: Dealers will install a bracket to route the battery cables away from the front suspension spring shackles.

A failure of this component (electrical) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Certain vehicles fail to comply with the requirements of Canada Motor Vehicle Safety Standard 121 - Air Brake Systems. The trailer Antilock Brake System (ABS) fault indicator lamp may not illuminate if a trailer ABS fault occurs, due to a programming or hardware issue with the brake system electronic control unit. An inoperable trailer ABS fault indicator may prevent the driver from being aware of a trailer ABS fault condition, thereby increasing the risk of a crash resulting in property damage and/or personal injury. Correction: Dealers will reprogram or replace the ABS electronic control unit.

A failure of this component (brakes) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles, the slack adjuster housings may have been manufactured incorrectly, which could allow the housings to fracture and fail. As a result, the wheel brake to which the slack adjuster is attached would no longer function, which could increase vehicle stopping distances. Should a steer axle slack adjuster fail, it could also cause the vehicle to pull to one side during braking. Either problem could result in a crash causing property damage and/or personal injury. Correction: Dealers will inspect and, if necessary, replace the slack adjusters.

A failure of this component (brakes) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).