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11 Active Safety Recalls

2004 Kenworth T800 Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

11
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety 2004 Kenworth T800 Recalls (11)

Safety recall notices and repair campaigns registered for the 2004 Kenworth T800 in Canada.

Ref #2009-314 Campaign : 09KW7
2009-10-29 11 units

Brakes

Issue Description

Certain vehicles may suffer cracking of various brake assembly components (i.e. brake cam tube mounting flanges, brake air chamber bracket, brake air chamber, brake spider). Over time, this cracking can cause a complete fracture of the cam tube, which could increase stopping distances and decrease parking brake hold capability. A reduction of braking capability could increase the risk of a crash causing property damage, personal injury or death. Correction: Dealers will inspect the rear axle brake assembly, replace cracked rear axle brake components where required, and install cam tube support brackets on all rear axle wheel ends.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2009-247 Campaign : 09KW4, 509C
2009-08-19 17 371 units

Engine

Issue Description

On certain vehicles equipped with a Caterpillar C15 engine, the Variable Valve Actuation (VVA) oil line may wear against the P-clip retaining the oil line. An oil leak could result in a vehicle fire causing property damage and/or personal injury. Correction: Caterpillar dealers will replace the VVA oil line with an updated version.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2008-358 Campaign : 08KWB
2008-10-01 60 units

Suspension

Issue Description

Certain vehicle configuration which includes an AG400 rear suspension, long stroke brake chambers, and wide base tires may develop an increase in lateral and vertical axle movement. This movement may cause part or parts of the brake assembly to develop fatigue cracks, possibly resulting in the failure of part or parts within the brake assembly. A failure may reduce vehicle brake performance, increasing the risk of a crash causing personal injury or death. Correction: Dealers will affect repairs.

Safety Risk

A failure of this component (suspension) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2007-112 Campaign : 07KW3
2007-04-10 349 units

Powertrain

Issue Description

On certain trucks, the wiring, parts, or transmission programming required for the auto neutral feature to function as designed were either not installed, connected, or programmed properly. If any of these conditions exists, the transmission will not automatically shift into Neutral when left in Drive with the parking brake engaged. The vehicle could move without warning increasing the risk of a crash. Correction: Dealers will inspect and, if needed, make the necessary repairs.

Safety Risk

A failure of this component (powertrain) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-402 Campaign : 05KW7, 1205E
2005-12-22 4 562 units

Engine

Issue Description

On certain vehicles equipped with a Caterpillar engine, the Variable Valve Actuation oil line (VVA line) used on 6 cylinder, 15L turbocharged and air-to-air aftercooled diesel engines may wear against the sharp edge of the cylinder head if not oriented correctly. Oil line wear may cause an oil leak and a potential fire hazard. Correction: Dealers will inspect and, if required, replace the VVA line.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-127 Campaign : 05KW3, 405-B
2005-04-29 973 units

Suspension

Issue Description

On certain vehicles, the rear suspension transverse beam castings were not made to specifications. If a casting were to break when the vehicle is in motion, parts could become projectiles with potential to cause property damage, personal injury or death. Also, the transverse beam may drop down low enough to contact the road surface causing sparks that could ignite a fire. Correction: Dealers will inspect and, if necessary, replace the transverse beams.

Safety Risk

A failure of this component (suspension) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-069 Campaign : 05KW1
2005-03-24 240 units

Heater And Defroster

Issue Description

On certain vehicles, burner tubes in the Webasto DBW 2010 Scholastic coolant heater may begin deteriorating at an accelerated rate and could fail. Burner tube failure could result in an increase in exhaust gas temperature which could ignite combustible material in or around the vehicle. Correction: Dealers will replace the burner tubes.

Safety Risk

A failure of this component (heater and defroster) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2004-379 Campaign : 04KW7
2004-10-25 698 units

Structure

Issue Description

On certain vehicles, the huck bolts used in the cab sub-assembly involving the door aperture and rear cab pillar was not properly installed. Under extreme loading conditions which could be encountered during an accident, that portion of the cab structure could be compromised. Correction: Dealers will inspect the cab and replace any loose huck bolts found.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2004-332 Campaign : 04KW6
2004-09-14 33 units

Powertrain

Issue Description

On certain vehicles, the U-joint fasteners at the output yoke of the transmission were not properly torqued during assembly. If the U-joints were to become loose, a portion of the driveline could become detached from the vehicle and fall out from under the vehicle, which could cause a crash. Correction: Dealers will verify the torque and/or retorque each of the U-joint fasteners.

Safety Risk

A failure of this component (powertrain) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2004-260 Campaign : 04KW3
2004-07-21 18 units

Electrical

Issue Description

On certain vehicles, a potential chaffing point may exist between a heat shield on the engine and the wiring for the alternator. The interference is only present with the combination of a Caterpillar C11/C13 engine and the optional Leece Neville brushless alternator which is longer than any other alternators installed by Kenworth. Correction: Dealers will replace the alternator to a brush-type alternator that is shorter in length and provides the necessary clearance to all surrounding components.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2004-247 Campaign : 04KW2
2004-07-15 9 units

Label

Issue Description

Certain vehicles do not comply with the requirements of CMVSS 120. The vehicle tire pressure was omitted from the certification label. Correction: Dealers will install correct labels.

Safety Risk

A failure of this component (label) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
11 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All Kenworth T800 Model Years

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