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3 Active Safety Recalls

2004 New Flyer D40i Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

3
Safety Recalls
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Safety Standard
Transport Canada
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Active Safety 2004 New Flyer D40i Recalls (3)

Safety recall notices and repair campaigns registered for the 2004 New Flyer D40i in Canada.

Ref #2013-318 Campaign : 13E-050
2013-09-20 403 units

Electrical

Issue Description

On certain buses equipped with Sure Power battery equalizers, the equalizer could develop an internal short circuit, resulting in a risk of overheating, smoke and/or fire. This may result in property damage and/or personal injury. Correction: Owners will be supplied with replacement parts and instructions on how to affect repairs. Alternatively, the manufacturer my carry out on-site repairs.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2006-137 Campaign : R06-017
2006-06-08 914 units

Fuel System

Issue Description

On certain vehicles, the high pressure fuel line from the pump could fail. Failure of the line introduces atomized fuel into the engine compartment which could contact hot surfaces and ignite. A support bracket was developed by Cummins to alleviate the vibration on the line. Correction: Owner notification including repair instructions will be supplied. Fleet customers are to install support bracket to alleviate vibrations on the fuel line.

Safety Risk

A failure of this component (fuel system) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-203 Campaign : R04-005
2005-07-11 9 units

Engine

Issue Description

Certain buses may experience engine turbocharger compressor wheel and backplate failure. If this occurs, lubricating oil may be released into the engine compartment and cause a fire. Correction: Owner notification including repair instructions for turbocharger replacement will be supplied.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
3 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All New Flyer D40i Model Years

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