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4 Active Safety Recalls

2003 New Flyer D40lf Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

4
Safety Recalls
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Safety Standard
Transport Canada
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Active Safety 2003 New Flyer D40lf Recalls (4)

Safety recall notices and repair campaigns registered for the 2003 New Flyer D40lf in Canada.

Ref #2009-277 Campaign : N/D
2009-09-25 308 units

Other

Issue Description

On certain buses, the LED sign, mounted to the side of the bus to display destination message, could suffer electronic circuit board corrosion. This could cause an electrical short circuit, which could result in a fire causing property damage, personal injury or death. Correction: Luminator will replace the electrical circuit connector board.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2006-137 Campaign : R06-017
2006-06-08 914 units

Fuel System

Issue Description

On certain vehicles, the high pressure fuel line from the pump could fail. Failure of the line introduces atomized fuel into the engine compartment which could contact hot surfaces and ignite. A support bracket was developed by Cummins to alleviate the vibration on the line. Correction: Owner notification including repair instructions will be supplied. Fleet customers are to install support bracket to alleviate vibrations on the fuel line.

Safety Risk

A failure of this component (fuel system) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-203 Campaign : R04-005
2005-07-11 9 units

Engine

Issue Description

Certain buses may experience engine turbocharger compressor wheel and backplate failure. If this occurs, lubricating oil may be released into the engine compartment and cause a fire. Correction: Owner notification including repair instructions for turbocharger replacement will be supplied.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2004-380 Campaign : N/D
2004-10-25 104 units

Engine

Issue Description

On certain buses equipped with a Cummins ISC/ISL engine, improper installation of a boss plug during engine assembly could create stresses in the cylinder block casting. These stresses could eventually create open cracks in the cylinder block or result in less than adequate clamping pressure around the plug. When the plug loses it's clamping pressure, it will loosen from the cavity, causing an oil leak. This leakage of oil near the exhaust manifold and turbocharger has the potential to ignite and cause a fire in the engine compartment. Correction: Cummins will contact owner and to install a steel cup plug boss cap which is attached over the boss/cup plug location with an industrial sealant.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
4 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All New Flyer D40lf Model Years

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