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5 Active Safety Recalls

2024 New Flyer Xe60 Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

5
Safety Recalls
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Transport Canada
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Active Safety 2024 New Flyer Xe60 Recalls (5)

Safety recall notices and repair campaigns registered for the 2024 New Flyer Xe60 in Canada.

Ref #2026-118 Campaign : N/D
2026-03-13 392 units

High Voltage

Issue Description

Under certain conditions, a software problem could cause the inverter not to work properly. If this happens, the bus could accelerate unexpectedly or there could be a sudden loss of power to the wheels. Note: This recall only affects certain electric transit buses equipped with a V1 or V2 Accelera

Safety Risk

A bus that accelerates suddenly and/or a loss of power to the wheels could increase the risk of a crash.

Corrective Action & Repair

New Flyer will notify owners by email and provide you with instructions for how to update the inverter software. Alternatively, you may contact New Flyer to arrange for a service technician to complete the repairs.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-711 Campaign : N/D
2025-12-19 466 units

Lights And Instruments

Issue Description

On certain transit buses, a software problem could cause the antilock braking system (ABS) warning light not to turn on if there's a problem with the ABS.

Safety Risk

A warning light that doesn't turn on could cause you not to be aware of a problem with the ABS. This could increase the risk of a crash.

Corrective Action & Repair

New Flyer will notify owners in writing and provide you with instructions for how to update the vehicle software. Alternatively, you may contact New Flyer to arrange for a service team to perform the repairs.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-495 Campaign : N/D
2025-09-19 12 units

High Voltage

Issue Description

On certain electric transit buses, under certain conditions, the high voltage battery cells could short circuit and/or fail. Note: Certain buses repaired under Transport Canada recall no.2025-444 also require this repair.

Safety Risk

A short circuit in the high-voltage battery can create a fire risk, even while the vehicle is parked and turned off.

Corrective Action & Repair

New Flyer will notify owners by email. As an interim repair, a technician will install an advanced diagnostic software that will monitor the high-voltage battery and warn you if it detects a problem. If you see this warning, you should contact New Flyer. To reduce the safety risk, New Flyer recommends that you set the maximum charge setting of your bus at 75% until the interim repair is completed. The final corrective actions for this recall are under development.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-444 Campaign : N/D
2025-08-28 107 units

High Voltage

Issue Description

On certain electric buses, a bus bar inside the high-voltage battery may not have been welded properly. As a result, the bus bar could overheat and/or there could be electrical arcing (sparks).

Safety Risk

A bus bar that overheats and/or electrical arcing can create the risk of a fire.

Corrective Action & Repair

New Flyer will notify owners by email and arrange for a service technician to update the battery management system (BMS) software or provide you with instructions for how to update the BMS software. The software will monitor the high-voltage battery and warn you if it detects a problem. If you see this warning, you should contact New Flyer to arrange for a service technician to inspect and, if necessary, replace the high-voltage battery module(s).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-430 Campaign : N/D
2025-08-22 312 units

Structure

Issue Description

Certain transit buses may not have enough emergency exits or the exits may be in the wrong location. As a result, the buses don't meet certain requirements of Canadian regulations.

Safety Risk

Missing or incorrectly located emergency exits could slow your exit from the bus in an emergency. This could increase the risk of injury.

Corrective Action & Repair

New Flyer will notify owners in writing. The corrective actions for this recall are under development.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
5 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All New Flyer Xe60 Model Years

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