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9 Active Safety Recalls

2004 Orion Vii Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

9
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety Recalls (9)

Safety recall notices and repair campaigns registered for the 2004 Orion Vii in Canada.

Ref #2009-304 Campaign : N/D
2009-10-20 88 units

Other

Issue Description

On certain buses, the LED sign, mounted to the side of the bus to display destination message, could suffer electronic circuit board corrosion. This could cause an electrical short circuit, which could result in a fire causing property damage, personal injury or death. Correction: Luminator will replace the electrical circuit connector board.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2008-354 Campaign : N/D
2008-09-26 229 units

Electrical

Issue Description

On certain vehicles, the routing of the alternator cable may cause the cable to rub against engine components. If not detected during regular maintenance inspections the insulation can rub to a point of exposing the electrified cable which could create an arc that could result in a fire. Correction: A notice will sent to the affected customers to inspect for proper routing, correct the proper routing and replace any components showing signs of wear.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2007-242 Campaign : N/D
2007-07-18 205 units

Other

Issue Description

On certain buses, the exhaust elbow may have been incorrectly welded during the assembly process. As a result, an exhaust leak could develop, possibly causing heat damage to surrounding components, including wiring for the tail lamps. A loss of tail lamp function will make the vehicle less visible to other road users past daylight hours. Should the vehicle continue to be operated with an exhaust leak, a vehicle fire could result. Correction: Dealers will replace the exhaust elbow.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2005-276 Campaign : N/D
2005-09-20 38 units

Engine

Issue Description

On certain buses equipped with Detroit Diesel series 50 engines, the turbocharger can fail, allowing lubricating oil to enter the exhaust system. This can result in an engine compartment fire, possibly resulting in personal injuries. Correction: Dealers will reprogram the Electronic Control Module (ECM) to enable the exhaust temperature sensor.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2005-181 Campaign : N/D
2005-06-14 346 units

Structure

Issue Description

On certain buses, the two-piece connecting rods used as an element of the door actuation linkage may be subject to fatigue failure. If a crack is initiated and propagates through the cross section of the connecting rod, it may result in bending of the connecting rod assembly and malfunction of the door actuation mechanism. If the connecting rod breaks, the door panel may be able to move freely in an uncontrolled manner, leaving the passengers unprotected by the door. Correction: Dealers will replace the connecting rod.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2005-091 Campaign : N/D
2005-04-04 145 units

Steering

Issue Description

On certain transit buses, the tie rod assembly clamps could fracture as a result of inadequate manufacturing process. If both clamps were to fail and the cross tube start to unscrew, significant vehicle misalignment would evolve with the potential for the tie rod ends to separate from the cross tube, resulting in loss of steering control. Correction: Dealers will replace both tie rod assembly clamps.

Safety Risk

A failure of this component (steering) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2004-416 Campaign : N/D
2004-11-24 393 units

Other

Issue Description

On certain buses equipped with Compressed Natural Gas (CNG) or Diesel engines, the hydraulic cooling fan motor pipes can leak. A hydraulic leak which is not attended to readily may continue to provide exposed oil in the engine compartment. Correction: Dealers will replace the hydraulic pipes with flexible hoses.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2004-331 Campaign : N/D
2004-09-13 89 units

Other

Issue Description

On certain vehicles, the locking toggle, if insufficiently tightened, could loosen and allow the battery tray to slide out from the stored position. This would make an obstacle protruding from the side of the bus, which could result in personal injury to bystanders. Correction: Dealers will install a tethered locking pin to retain the tray from sliding.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2004-312 Campaign : N/D
2004-08-30 527 units

Suspension

Issue Description

On certain vehicles, the bolts attaching the rear axle to the walking beam could break due to misaligned spacers. If this were to happen, the walking beam could move upward to the point of contacting the frame and the tire rubbing the wheel well. Partial rear wheel axle alignment would be lost. Correction: Dealers will replace the spacers.

Safety Risk

A failure of this component (suspension) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
9 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
Decode exact engine & plant via VIN above

All Orion Vii Model Years

Explore safety recall records by model year.

View Model Overview