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8 Active Safety Recalls

2003 Thomas Built Hdx School Bus Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

8
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety 2003 Thomas Built Hdx School Bus Recalls (8)

Safety recall notices and repair campaigns registered for the 2003 Thomas Built Hdx School Bus in Canada.

Ref #2015-291 Campaign : FL-685
2015-06-29 8 093 units

Structure

Issue Description

On certain school buses, the stem which joins the outside emergency door handle to the emergency door opening mechanism may potentially corrode. Excessive material loss of the stem due to corrosion could result in the outside handle separating from the door mechanism while trying to open the door from the exterior of the bus. In the event of an emergency, this could delay evacuation of the vehicle and increase the risk of injury to occupants. Correction: Dealers will inspect the stems and either replace or protect them against further corrosion.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2008-417 Campaign : FL 539
2008-11-19 521 units

Electrical

Issue Description

On certain buses, circuit breakers may trip unnecessarily resulting in a loss of power to chassis and body electrical circuits. Unexpected loss of exterior lighting and/or engine stalling, in conjunction with traffic and road conditions, and the driver's reaction, could increase the risk of a crash. Correction: Dealers will replace the solid state dual power switch with mechanical circuit protection (Mega Fuse).

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2008-064 Campaign : FL-525
2008-02-22 9 972 units

Other

Issue Description

On certain school buses, the rear emergency exit exterior door handle may be severely weakened over time by corrosion. In the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit, potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants. Correction: Dealers will replace the aluminium handles with more robust versions.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2008-062 Campaign : FL-524
2008-02-21 N/D units

Other

Issue Description

On certain school buses equipped with Braun platform lifts, a passenger can approach the exposed lift doorway without the audible alarm alerting them of their proximity to the threshold. Should the threshold warning system fail to operate, the lift user can fall from the vehicle and be seriously injured. Correction: Owners will be provided with inspection and retrofit instructions. Note: Further evaluation revealed that only U.S. vehicles are involved.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2007-386 Campaign : FL-516
2007-12-03 2 634 units

Electrical

Issue Description

On certain buses, the Type II auto reset circuit breaker temperatures may exceed the rating of the circuit board. This could cause the board to melt, potentially resulting in a vehicle fire. If this occurs while the vehicle is underway, it could cause a vehicle crash resulting in property damage and/or personal injury or death. Correction: Dealers will replace the auto reset circuit breakers with manual circuit breakers and jumper cables.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2007-231 Campaign : FL-504
2007-07-11 18 536 units

Brakes

Issue Description

On certain vehicles, the internal rubber check valve inside the Bendix SR-7 spring brake modulating valve can become deformed over time. The effect of this defect is intermittent and presents a potential delay or failure in applying the parking brakes; potentially resulting in a vehicle roll away. Should this occur, the unattended roll away vehicle could strike a bystander or cause property damage. Correction: Dealers will install a check valve repair kit.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2007-087 Campaign : FL-493
2007-03-19 34 units

Brakes

Issue Description

On certain school buses, the service air brake pedal, for both non-adjustable and adjustable brake pedals, may contact the front structure of the floor/firewall, limiting the maximum brake force available. Insufficient air brake pressure can cause extended stopping distances without prior warning, resulting in a vehicle crash. Correction: Dealers will replace the pedal pushrod with a longer one.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-141 Campaign : FL-449
2005-05-10 120 units

Heater And Defroster

Issue Description

On certain vehicles, burner tubes in the Webasto DBW 2010 Scholastic coolant heater may begin deteriorating at an accelerated rate and could fail. Burner tube failure could result in an increase in exhaust gas temperature which could ignite combustible material in or around the vehicle. Correction: Dealers will replace the burner tubes.

Safety Risk

A failure of this component (heater and defroster) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
8 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All Thomas Built Hdx School Bus Model Years

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