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Home / Western Star / 49x / 2021 Western Star 49x
13 Active Safety Recalls

2021 Western Star 49x Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

13
Safety Recalls
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Transport Canada
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Active Safety Recalls (13)

Safety recall notices and repair campaigns registered for the 2021 Western Star 49x in Canada.

Ref #2026-428 Campaign : F1039
2026-09-09 7 units

Brakes

Issue Description

On a small number of trucks, the recall repairs completed by an DTNA service facility during recalls FL958 and FL966 (Transport Canada recall nos. 2022-626 and 2023-051) may not be effective. As a result, another repair is required. On certain trucks, a software problem may not detect corrosion to the brake modulator valves. As a result, the brakes on one wheel could fully apply during automatic braking. If this happens, there could be a brake pull that can cause the truck to change direction. Note: This problem doesn't affect the service brakes.

Safety Risk

A brake pull that causes the vehicle to change direction suddenly can increase the risk of crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the brake modulator valves. The service facility will also update the vehicle software.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2026-054 Campaign : F1029
2026-02-11 9 951 units

Electrical

Issue Description

On certain trucks, the recall repairs completed by a Daimler Truck North America (DTNA) dealer during recall F1020 (Transport Canada recall no. 2025-269) may not be effective. As a result, a second repair is required. On certain trucks, the stud on the frame that connects the battery and/or auxiliary power distribution to the starter may not have been installed properly. As a result, there could be a short circuit, and the wiring could overheat and melt. Note: This recall replaces Transport Canada recall no. 2025-269. Vehicles that were repaired under that recall also require this repair.

Safety Risk

A short circuit and/or wiring that overheats and melts can create the risk of a fire.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to remove the stud and relocate the jump start connection.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2025-610 Campaign : F1027
2025-11-04 2 464 units

Suspension

Issue Description

On certain trucks, the fasteners for the axle clamp(s) may not have been tightened properly. As a result, the clamps could loosen. If this happens, the axle could move and cause a loss of steering control. Note: This recall only affects certain trucks equipped with a TufTrac Gen 2 suspension.

Safety Risk

A loss of steering control could create the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify the owners by mail and advise you to take your truck to a DTNA authorized service facility to inspect and tighten the axle clamp fasteners. The axle clamp castings will be replaced, as necessary.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2025-269 Campaign : F1020
2025-05-19 8 565 units

Electrical

Issue Description

On certain trucks, the stud on the frame that connects the battery and/or auxiliary power distribution to the starter may not have been installed properly. As a result, there could be a short circuit, and the wiring could overheat and melt.

Safety Risk

A short circuit and/or wiring that overheats and melts can create the risk of a fire.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to inspect and, if necessary, replace the cables and hardware.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2024-745 Campaign : FL-984
2024-12-10 6 238 units

Visual System

Issue Description

On certain trucks, the windshield glass may not allow the amount of light required by the Canadian regulations.

Safety Risk

This small error does not affect safety.

Corrective Action & Repair

This is not a recall. Daimler Truck North America has made changes to ensure that all new trucks have compliant windshields.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2023-051 Campaign : FL-966
2023-02-10 20 527 units

Brakes

Issue Description

On certain trucks, the brake modulator valves could corrode. As a result, the brakes on one wheel could fully apply when the roll stability control system activates. If this happens, there could be a brake pull that can cause the truck to change direction. Note: This problem does not affect the service brakes.

Safety Risk

A brake pull that causes the vehicle to change direction suddenly can increase the risk of crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the brake modulator valves.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2022-626 Campaign : FL-958
2022-11-01 7 140 units

Brakes

Issue Description

On certain trucks, the brake modulator valves could corrode. As a result, the brakes on one wheel could fully apply during an adaptive cruise control braking event. If this happens, there could be a brake pull that can cause the truck to change direction. Note: This problem does not affect the regular service brakes.

Safety Risk

A brake pull that causes the vehicle to change direction suddenly can increase the risk of crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the brake modulator valves.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2022-483 Campaign : FL-951
2022-08-29 1 944 units

Structure

Issue Description

On certain trucks, the stainless steel cover(s) on the hood bezel(s) may not be properly attached. As a result, a bezel cover could detach from the truck while driving.

Safety Risk

A metal cover that detaches from the truck could create a road hazard for others and increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to replace the hood bezel covers.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2022-172 Campaign : FL-926
2022-04-08 365 units

Visual System

Issue Description

On certain trucks, the spline teeth in the windshield wiper arm(s) could wear and break. If this happens, the windshield wipers may not work properly.

Safety Risk

Windshield wipers that don't not work could affect a driver's visibility and increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify the owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the windshield wiper arm(s) and linkage parts.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2022-171 Campaign : FL-925
2022-04-07 893 units

Structure

Issue Description

On certain trucks, the stainless steel cover for the side air-intake on the hood may not be properly attached. As a result, the intake cover could detach from the truck while driving.

Safety Risk

An air-intake cover that detaches from the truck could create a hazard for other drivers and nearby people, and could increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to replace the side air-intake cover on the hood.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2021-756 Campaign : FL-915
2021-12-13 389 units

Fuel System

Issue Description

On certain trucks, the fuel tubes between the fuel rail and the injectors may crack and create a fuel leak. Note: This recall only affects trucks equipped with a Cummins X12 diesel engines.

Safety Risk

A fuel leak can create the risk of a fire.

Corrective Action & Repair

Cummins will notify owners by mail and instruct you to take your truck to a Cummins authorized service center to replace the fuel tubes for cylinders 4, 5 and 6 and install vibration isolators.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2021-681 Campaign : FL-905
2021-11-05 142 units

Steering

Issue Description

On certain trucks, the steering shaft may not have been properly installed on the steering gear. As a result, the shaft could separate from the steering gear and cause a loss of steering.

Safety Risk

A loss of steering control could create the risk of a crash.

Corrective Action & Repair

Daimler Trucks North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect the steering shaft and ensure that it is installed correctly. It will be repaired, if necessary.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Ref #2021-399 Campaign : FL-893
2021-06-25 12 269 units

Electrical

Issue Description

On certain trucks built with aluminum battery cables, the terminal that attaches the battery cable to the frame may break. If this happens, there could be a loss of electrical power and the engine could shut off suddenly.

Safety Risk

A loss of power while driving could increase the risk of a crash.

Corrective Action & Repair

Daimler Trucks North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect the battery cables for corrosion and/or damage. They will be repaired or replaced with copper cables, as necessary.

View government recall bulletin Free parts & labor under Motor Vehicle Safety Act
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
13 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
Decode exact engine & plant via VIN above

All Western Star 49x Model Years

Explore safety recall records by model year.

View Model Overview