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Home / Blue Bird / Vision School Bus / 2004 Blue Bird Vision School Bus
9 Active Safety Recalls

2004 Blue Bird Vision School Bus Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

9
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety 2004 Blue Bird Vision School Bus Recalls (9)

Safety recall notices and repair campaigns registered for the 2004 Blue Bird Vision School Bus in Canada.

Ref #2011-154 Campaign : R11TA-C
2011-04-12 479 units

Electrical

Issue Description

On certain school buses, the starter cable may have been incorrectly routed and could chafe against the steel braided power steering hose. Continued contact could wear through the power cable's insulation, which could result in an electrical short circuit. An electrical short could result in a vehicle fire causing property damage and/or personal injury. Correction: Dealers will inspect and, if necessary, install a clamp to prevent further contact. Damaged power steering hoses or starter cables will be replaced.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2010-128 Campaign : R10RW
2010-04-20 2 520 units

Electrical

Issue Description

On certain buses, the power cables running to the power distribution unit stud & the driver's control module stud may have been installed with the eyelet lug flat side up. Vibration may wear the insulation permitting direct contact between the bare lug power distribution unit & driver's control module, which could lead to a direct short in the electrical system. This could result in a vehicle fire causing property damage, personal injury or death. Correction: Dealers will inspect and, if necessary, correct the orientation of the power cable lug.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2008-250 Campaign : R08NB
2008-07-14 2 310 units

Brakes

Issue Description

On certain buses, the brake hoses from the master cylinder to the chassis frame may have been improperly routed or retained. This could allow the hoses to chafe against body and/or chassis components which could cause a leak in the hydraulic brake system. Brake fluid leakage could ultimately result in a reduction of braking capability, which could increase the vehicle's stopping distance and cause a crash with personal injury or death. Correction: Dealers will inspect and, if required, replace the brake hoses. In addition, the brake hoses will be repositioned, loom added at the appropriate location, and properly retained.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-322 Campaign : R05JV
2005-10-18 1 731 units

Other

Issue Description

On certain school buses, in extreme cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all. Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location. Correction: Dealers will retrofit the stop arm with a switch pack that is not sensitive to extreme cold weather.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-302 Campaign : R05KA
2005-10-11 365 units

Electrical

Issue Description

On certain buses, connections may be loose on the battery switch studs, creating the potential for the bus to shut down while in operation. Correction: Blue Bird will notify vehicle owners and instruct them on how to repair the switch.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-060 Campaign : R05JN
2005-03-09 515 units

Electrical

Issue Description

On certain school and non-school buses, an electrical short could occur in the crossing arm circuit or the 8-way warning light circuit, causing the MOSFET (a heavy duty transistor with built in circuit protection) to trip, resulting in an inadvertent engine shutdown. Non school bus Vision conventional buses are being included in the recall population to eliminate the ready accessibility of this ignition sensitive circuit to post delivery accessory additions. Correction: Dealers will relocate these circuits to a separate circuit protected by a breaker on school bus units with crossing arm and/or 8-way warning light. On non-school bus units, the hot wire from the body connector to the terminal block will be removed.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2003-319 Campaign : R03HL
2003-12-08 3 units

Brakes

Issue Description

On certain vehicles, the under-hood firewall location of the air brake manifold may permit rainwater entry into the parking brake exhaust port fitting of the manifold. In freezing weather, this water could form ice blocking the exhaust port. When this occurs, the parking brake does not operate as designed. In the event that this condition should occur and the parking brake failed to apply, the bus could roll away resulting in property damage or personal injury. Correction: Dealer will install an air brake tubing extension to the exhaust port to relocate the opening away from the air brake valve manifold to prevent the potential for water to enter the exhaust port.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2003-248 Campaign : R03HE
2003-10-17 157 units

Electrical

Issue Description

On certain vehicles, the bus bar that connects the ammeter shunt to the engine air intake grid heater Megafuse was incorrectly installed. The improper installation of this bus bar creates excessive electrical resistance and potential overheating in the grid heater power circuit. This additional resistance could result in overheating at the Megafuse holder with potential for fire in the engine compartment at the Megafuse assembly. Correction: Dealer will install a spacer bar in the Megafuse holder to ensure proper installation of the bus bar.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2003-233 Campaign : R03GX
2003-09-29 160 units

Electrical

Issue Description

On certain vehicles, the fully loomed power cables that run from the starter to the power distribution unit may chafe against the bottom corner of the front floor panel resulting in an electrical short. As a result, the engine could stall and in worst cases, an underhood fire could occur. Correction: Dealer will install a revised cable mounting bracket and reroute the power cables.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
9 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All Blue Bird Vision School Bus Model Years

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View Model Overview