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4 Active Safety Recalls

2020 New Flyer Xd40 Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

4
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety 2020 New Flyer Xd40 Recalls (4)

Safety recall notices and repair campaigns registered for the 2020 New Flyer Xd40 in Canada.

Ref #2025-711 Campaign : N/D
2025-12-19 466 units

Lights And Instruments

Issue Description

On certain transit buses, a software problem could cause the antilock braking system (ABS) warning light not to turn on if there's a problem with the ABS.

Safety Risk

A warning light that doesn't turn on could cause you not to be aware of a problem with the ABS. This could increase the risk of a crash.

Corrective Action & Repair

New Flyer will notify owners in writing and provide you with instructions for how to update the vehicle software. Alternatively, you may contact New Flyer to arrange for a service team to perform the repairs.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-430 Campaign : N/D
2025-08-22 312 units

Structure

Issue Description

Certain transit buses may not have enough emergency exits or the exits may be in the wrong location. As a result, the buses don't meet certain requirements of Canadian regulations.

Safety Risk

Missing or incorrectly located emergency exits could slow your exit from the bus in an emergency. This could increase the risk of injury.

Corrective Action & Repair

New Flyer will notify owners in writing. The corrective actions for this recall are under development.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2023-575 Campaign : R23-20
2023-10-26 266 units

Powertrain

Issue Description

On certain transit buses, the transmission yoke bolt could loosen and cause the driveshaft to separate from the transmission. If this happens, there would be a sudden loss of power to the wheels.

Safety Risk

A sudden loss of power to the wheels could increase the risk of a crash. Additionally, a bus that is disabled could create the need for a transfer of passengers in an uncontrolled environment, which may create a risk of injury.

Corrective Action & Repair

New Flyer will notify owners by email. An Allison Transmission technician will inspect and re-tighten the transmission yoke bolts, as necessary.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2021-296 Campaign : R21-008
2021-05-18 786 units

Fuel System

Issue Description

On certain buses, the fuel rail assembly could develop a leak. Note: This recall only affects buses equipped with a Cummins L9 diesel engine.

Safety Risk

A fuel leak can create the risk of a fire.

Corrective Action & Repair

New Flyer will notify owners by mail and instruct you to take your bus to a Cummins authorized service center to inspect the fuel rail. If damage is found, the fuel rail and fuel lines will be replaced. If no damage is found, the fuel rail will be reassembled with new crush washers using a special tool.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
4 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
Decode exact engine & plant via VIN above

All New Flyer Xd40 Model Years

Explore safety recall records by model year.

View Model Overview