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8 Active Safety Recalls

2005 Orion Vii Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

8
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety 2005 Orion Vii Recalls (8)

Safety recall notices and repair campaigns registered for the 2005 Orion Vii in Canada.

Ref #2013-336 Campaign : N/D
2013-09-27 588 units

Electrical

Issue Description

On certain buses equipped with Sure Power battery equalizers and/or convertors, the equalizer and/or convertor could develop an internal short circuit, resulting in a risk of overheating, smoke and/or fire. This may result in property damage and/or personal injury. Correction: Owners will be supplied with replacement parts and instructions on how to affect repairs. Alternatively, the manufacturer may carry out on-site repairs.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2011-380 Campaign : N/D
2011-10-25 886 units

High Voltage

Issue Description

On certain 2008-2010 hybrid buses, and 2005-2008 buses converted from lead acid to a Li-Ion Energy Storage System (Li-Ion ESS), particulate debris can accumulate and breach the electrical isolation of the high voltage battery pack. A conductive path can be created if the electrical isolation is breached at both ends of the battery, which could result in the unintended discharge of the battery. This could result in a vehicle fire causing property damage and/or personal injury. Correction: BAE Systems Inc. will install a contactor to break currently flow in cases where the electrical isolation is breached at both ends of the battery. Additionally, the system will be modified to disable Li-Ion ESS operation when a breach of the electrical isolation is detected.

Safety Risk

A failure of this component (high voltage) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2009-304 Campaign : N/D
2009-10-20 88 units

Other

Issue Description

On certain buses, the LED sign, mounted to the side of the bus to display destination message, could suffer electronic circuit board corrosion. This could cause an electrical short circuit, which could result in a fire causing property damage, personal injury or death. Correction: Luminator will replace the electrical circuit connector board.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2008-354 Campaign : N/D
2008-09-26 229 units

Electrical

Issue Description

On certain vehicles, the routing of the alternator cable may cause the cable to rub against engine components. If not detected during regular maintenance inspections the insulation can rub to a point of exposing the electrified cable which could create an arc that could result in a fire. Correction: A notice will sent to the affected customers to inspect for proper routing, correct the proper routing and replace any components showing signs of wear.

Safety Risk

A failure of this component (electrical) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2007-242 Campaign : N/D
2007-07-18 205 units

Other

Issue Description

On certain buses, the exhaust elbow may have been incorrectly welded during the assembly process. As a result, an exhaust leak could develop, possibly causing heat damage to surrounding components, including wiring for the tail lamps. A loss of tail lamp function will make the vehicle less visible to other road users past daylight hours. Should the vehicle continue to be operated with an exhaust leak, a vehicle fire could result. Correction: Dealers will replace the exhaust elbow.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2006-378 Campaign : N/D
2007-01-05 230 units

Brakes

Issue Description

On certain buses, the brake air dryer timer does not function properly. Air entering into the brake system may not have the moisture removed. If not properly drained, small ice crystals may form in the brake system. This could impair proper functioning of the air brake system and cause a vehicle crash. Correction: Dealers will affect repairs.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2005-181 Campaign : N/D
2005-06-14 346 units

Structure

Issue Description

On certain buses, the two-piece connecting rods used as an element of the door actuation linkage may be subject to fatigue failure. If a crack is initiated and propagates through the cross section of the connecting rod, it may result in bending of the connecting rod assembly and malfunction of the door actuation mechanism. If the connecting rod breaks, the door panel may be able to move freely in an uncontrolled manner, leaving the passengers unprotected by the door. Correction: Dealers will replace the connecting rod.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2004-416 Campaign : N/D
2004-11-24 393 units

Other

Issue Description

On certain buses equipped with Compressed Natural Gas (CNG) or Diesel engines, the hydraulic cooling fan motor pipes can leak. A hydraulic leak which is not attended to readily may continue to provide exposed oil in the engine compartment. Correction: Dealers will replace the hydraulic pipes with flexible hoses.

Safety Risk

A failure of this component (other) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
8 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
Decode exact engine & plant via VIN above

All Orion Vii Model Years

Explore safety recall records by model year.

View Model Overview