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Home / Western Star / 49x / 2022 Western Star 49x
17 Active Safety Recalls

2022 Western Star 49x Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

17
Safety Recalls
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Transport Canada
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Active Safety 2022 Western Star 49x Recalls (17)

Safety recall notices and repair campaigns registered for the 2022 Western Star 49x in Canada.

Ref #2026-428 Campaign : F1039
2026-09-09 7 units

Brakes

Issue Description

On a small number of trucks, the recall repairs completed by an DTNA service facility during recalls FL958 and FL966 (Transport Canada recall nos. 2022-626 and 2023-051) may not be effective. As a result, another repair is required. On certain trucks, a software problem may not detect corrosion to the brake modulator valves. As a result, the brakes on one wheel could fully apply during automatic braking. If this happens, there could be a brake pull that can cause the truck to change direction. Note: This problem doesn't affect the service brakes.

Safety Risk

A brake pull that causes the vehicle to change direction suddenly can increase the risk of crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the brake modulator valves. The service facility will also update the vehicle software.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2026-054 Campaign : F1029
2026-02-11 9 951 units

Electrical

Issue Description

On certain trucks, the recall repairs completed by a Daimler Truck North America (DTNA) dealer during recall F1020 (Transport Canada recall no. 2025-269) may not be effective. As a result, a second repair is required. On certain trucks, the stud on the frame that connects the battery and/or auxiliary power distribution to the starter may not have been installed properly. As a result, there could be a short circuit, and the wiring could overheat and melt. Note: This recall replaces Transport Canada recall no. 2025-269. Vehicles that were repaired under that recall also require this repair.

Safety Risk

A short circuit and/or wiring that overheats and melts can create the risk of a fire.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to remove the stud and relocate the jump start connection.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-610 Campaign : F1027
2025-11-04 2 464 units

Suspension

Issue Description

On certain trucks, the fasteners for the axle clamp(s) may not have been tightened properly. As a result, the clamps could loosen. If this happens, the axle could move and cause a loss of steering control. Note: This recall only affects certain trucks equipped with a TufTrac Gen 2 suspension.

Safety Risk

A loss of steering control could create the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify the owners by mail and advise you to take your truck to a DTNA authorized service facility to inspect and tighten the axle clamp fasteners. The axle clamp castings will be replaced, as necessary.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2025-269 Campaign : F1020
2025-05-19 8 565 units

Electrical

Issue Description

On certain trucks, the stud on the frame that connects the battery and/or auxiliary power distribution to the starter may not have been installed properly. As a result, there could be a short circuit, and the wiring could overheat and melt.

Safety Risk

A short circuit and/or wiring that overheats and melts can create the risk of a fire.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to inspect and, if necessary, replace the cables and hardware.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2024-745 Campaign : FL-984
2024-12-10 6 238 units

Visual System

Issue Description

On certain trucks, the windshield glass may not allow the amount of light required by the Canadian regulations.

Safety Risk

This small error does not affect safety.

Corrective Action & Repair

This is not a recall. Daimler Truck North America has made changes to ensure that all new trucks have compliant windshields.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2024-510 Campaign : F1009
2024-09-10 451 units

Lights And Instruments

Issue Description

On certain trucks, a software problem could cause the brake lights not to work when the brakes are automatically applied during emergency braking.

Safety Risk

Brake lights that don't work could cause others not to recognize when a vehicle is braking. This could increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and advise you to take your truck to a DTNA authorized service facility to update the active brake assist (ABA) software.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2023-206 Campaign : FL-970
2023-04-05 49 units

Steering

Issue Description

On certain trucks, the cotter pin may be missing from the tie rod castle nut on the front steer axle. As a result, the nut could loosen. If this happens, the tie rod could detach from the steering arm and cause a loss of steering control.

Safety Risk

A loss of steering control could create the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail. The corrective actions for this recall are under development.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2023-060 Campaign : FL-965
2023-02-14 396 units

Lights And Instruments

Issue Description

On certain trucks, the tail lamps do not turn on when the daytime running lamps (DRLs) are on. Canadian regulations require that, if a vehicle has dash backlighting, the low beam headlamps and tail lamps must automatically switch on when it is dark or the tail lamps must stay on at all times.

Safety Risk

Driving without tail lamps in low light conditions could make the truck less visible and increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to update the parameters for the lighting system. For Western Star 4700 ZODIAC models, the service facility will replace or modify the wiring harness.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2023-051 Campaign : FL-966
2023-02-10 20 527 units

Brakes

Issue Description

On certain trucks, the brake modulator valves could corrode. As a result, the brakes on one wheel could fully apply when the roll stability control system activates. If this happens, there could be a brake pull that can cause the truck to change direction. Note: This problem does not affect the service brakes.

Safety Risk

A brake pull that causes the vehicle to change direction suddenly can increase the risk of crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the brake modulator valves.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2023-028 Campaign : FL-963
2023-01-27 1 736 units

Lights And Instruments

Issue Description

On certain trucks, the daytime running lamps (DRLs) may not be bright enough to meet Canadian regulations. Note: This recall only affects trucks equipped with LED headlamps.

Safety Risk

Daytime running lamps that aren't bright enough could make the truck less visible to others and increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to update the vehicle software.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2022-626 Campaign : FL-958
2022-11-01 7 140 units

Brakes

Issue Description

On certain trucks, the brake modulator valves could corrode. As a result, the brakes on one wheel could fully apply during an adaptive cruise control braking event. If this happens, there could be a brake pull that can cause the truck to change direction. Note: This problem does not affect the regular service brakes.

Safety Risk

A brake pull that causes the vehicle to change direction suddenly can increase the risk of crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the brake modulator valves.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2022-513 Campaign : FL-952
2022-09-12 53 units

Steering

Issue Description

On certain trucks, a bolt for the lower joint on the steering shaft may not have been installed correctly. As a result, the joint could disconnect and cause a loss of steering.

Safety Risk

A loss of steering control could create the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect the lower joint on the steering shaft, and if necessary, re-install the pinch bolt.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2022-483 Campaign : FL-951
2022-08-29 1 944 units

Structure

Issue Description

On certain trucks, the stainless steel cover(s) on the hood bezel(s) may not be properly attached. As a result, a bezel cover could detach from the truck while driving.

Safety Risk

A metal cover that detaches from the truck could create a road hazard for others and increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to replace the hood bezel covers.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2022-172 Campaign : FL-926
2022-04-08 365 units

Visual System

Issue Description

On certain trucks, the spline teeth in the windshield wiper arm(s) could wear and break. If this happens, the windshield wipers may not work properly.

Safety Risk

Windshield wipers that don't not work could affect a driver's visibility and increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify the owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect, and if necessary, replace the windshield wiper arm(s) and linkage parts.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2022-171 Campaign : FL-925
2022-04-07 893 units

Structure

Issue Description

On certain trucks, the stainless steel cover for the side air-intake on the hood may not be properly attached. As a result, the intake cover could detach from the truck while driving.

Safety Risk

An air-intake cover that detaches from the truck could create a hazard for other drivers and nearby people, and could increase the risk of a crash.

Corrective Action & Repair

Daimler Truck North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to replace the side air-intake cover on the hood.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2021-756 Campaign : FL-915
2021-12-13 389 units

Fuel System

Issue Description

On certain trucks, the fuel tubes between the fuel rail and the injectors may crack and create a fuel leak. Note: This recall only affects trucks equipped with a Cummins X12 diesel engines.

Safety Risk

A fuel leak can create the risk of a fire.

Corrective Action & Repair

Cummins will notify owners by mail and instruct you to take your truck to a Cummins authorized service center to replace the fuel tubes for cylinders 4, 5 and 6 and install vibration isolators.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #2021-399 Campaign : FL-893
2021-06-25 12 269 units

Electrical

Issue Description

On certain trucks built with aluminum battery cables, the terminal that attaches the battery cable to the frame may break. If this happens, there could be a loss of electrical power and the engine could shut off suddenly.

Safety Risk

A loss of power while driving could increase the risk of a crash.

Corrective Action & Repair

Daimler Trucks North America (DTNA) will notify owners by mail and instruct you to take your truck to a DTNA authorized service facility to inspect the battery cables for corrosion and/or damage. They will be repaired or replaced with copper cables, as necessary.

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
17 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All Western Star 49x Model Years

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View Model Overview