2008 Peterbilt 365 Recall

On certain trucks, the warning light for the tractor anti-lock brake system (ABS) may not turn on if the system loses power. If this happens, the driver will not get warning that the ABS is not working properly. Note: This problem would also cause the traction control (TC) and electronic stability control (ESC) lights not to turn on.

If a driver is not warned that the ABS is not working properly, there could be an increased risk of a crash.

PACCAR will notify owners by mail and instruct you to take your truck to a dealer to update the software for the cab control module (CECU).

On certain vehicles equipped with Cummins Westport ISL-G engines, excessive engine crankcase pressure could cause the vent tube assembly elbow to detach from the breather. This could allow engine oil to come in contact with hot surfaces, increasing the risk of fire resulting in injury and/or damage to property. Correction: Dealers will install clamps at both ends of the elbow of the breather tube assembly and reprogram the Electronic Control Module (ECM) to improve diagnostic capabilities.

A failure of this component (engine) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Certain vehicles fail to comply with the requirements of Canada Motor Vehicle Safety Standard 120 - Tire Selection and Rims. The tire information label may indicate incorrect tire pressure, understated by 5 PSI, or a tire/rim/inflation pressure combination for which the maximum GAWR is slightly below the GAWR of the vehicle. Underinflated tires may not be capable of supporting the maximum load as reflected by the GAWR and GVWR specified on the certification label, which could cause tire failure resulting in injury and/or damage to property. Correction: Manufacturer will mail new tire and rims certification label.

A failure of this component (label) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Certain vehicles fail to comply with the requirements of Canada Motor Vehicle Safety Standard 121 - Air Brake Systems. Incorrect brake linings were used on front drum brake assemblies fitted with large diameter tires (Static Load Radius of 20.5" - 21.5"), rendering the vehicles noncompliant to the standard. This could result in inadequate braking, increasing stopping distances and increasing the risk of a crash causing injury and/or damage to property. Correction: Dealers will install new brake shoes with the correct linings.

A failure of this component (brakes) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks equipped with a PACCAR MX engine and Eaton Ultrashift DM or Allison automatic transmission (without auto-neutral), the Fast Idle Control (also known as high idle) may be activated by the operator while the transmission is in gear. This could override the parking brake, allowing the vehicle to move unexpectedly. Unintended vehicle movement could result in a crash causing property damage and/or personal injury. Correction: Dealers will update the engine control software.

A failure of this component (powertrain) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles equipped with a PACCAR MX engine, the oil module centrifugal spinner filter cap may become loose, possibly allowing the cap to come off and engine oil to partially discharge from the oil module onto nearby exhaust components. The discharge of engine oil onto hot exhaust components could result in a fire causing property damage and/or personal injury. Correction: Dealers will re-torque the oil module filter cap and install a secondary retention device on the secondary centrifugal spinner filter cap.

A failure of this component (engine) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks equipped with a Caterpillar C9 diesel engine, the fuel pump outlet check plug may crack and cause fuel to spray and leak from the fuel pump which may create a fire hazard. Correction: Caterpillar dealers will replace the fuel pump plugs.

A failure of this component (fuel system) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, the inadequate stiffness of the Diesel Particulate Filter (DPF) bracket could result in the separation of the DPF from the chassis, which could result in personal injuries or death to motorists or bystanders. Correction: Caterpillar dealers will replace bracket as necessary.

A failure of this component (other) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles, the door latch may have been manufactured incorrectly. If the latch rotor cracks, the latch would not have primary or secondary closing security. Attempting to drive a vehicle with a door in the unlatched position can result in increased risk of injury to an unbelted front seat occupant. Correction: Dealers will inspect and, if necessary, replace the latch assemblies.

A failure of this component (other) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Certain vehicles fail to comply with requirements of CMVSS 121 - Air Brake System. The air lines were incorrectly constructed with only four layers of extruded nylon material, instead of the specified five layers. Should the air lines develop a leak, while the vehicle is in motion, it could cause the air brake system to fail, which would engage the rear spring brakes, slowing the vehicle to a stop, and preventing it from being driven. Correction: Dealers will inspect and, if required, replace the air lines.

A failure of this component (brakes) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, an incorrectly manufactured steering gear sector shaft may cause the steering to "stick or bind". This could severely restrict the steering turning angle, possibly resulting in a vehicle crash with injury or death. Correction: Dealers will replace the steering gear assembly.

A failure of this component (steering) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain vehicles equipped with Caterpillar C7 and C9 diesel engines, fuel pump failure can dilute the engine oil with fuel and cause the turbocharger to fail, leading to a loss of throttle control and excessive smoke. Either condition could result in a vehicle crash causing property damage, personal injury or death. Correction: Authorized Caterpillar dealers will replace the fuel pump.

A failure of this component (fuel system) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, a software programming error in the Electronic Control Module (ECM) may create unexpected elevated exhaust temperatures. These elevated exhaust temperatures could present a fire hazard in a situation where the vehicle's exhaust is in close proximity to materials or substances that can melt, burn or explode. Correction: Dealers will install updated ECM software.

A failure of this component (engine) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, when the ignition key is in the 'ON' position, the pre-heater, located in the fuel filter base, is energized. If this pre-heater is energized while maintenance is being performed on the fuel filter, diesel fuel could ignite within the filter housing. A fire within the fuel filter housing may spread possibly resulting in property damage or personal injury. Correction: Dealers will inspect and, if required, replace the fuel heater assembly.

A failure of this component (fuel system) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, the axle housing may have been manufactured with steel that was out of specification (9.5mm thick instead of 11mm thick), which could result in a fatigue failure over time. If failure occurs, the axle may lock-up or the end of the axle could come off, which may result in a vehicle crash with injury or death. Correction: Dealers will inspect and, if required, replace the axles.

A failure of this component (other) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

On certain trucks, components used to attach the air suspension to the axle may contain elevated amounts of copper. The elevated copper content could result in component failure, which could cause erratic vehicle handling and a crash. Correction: Dealers will inspect and, if required, replace any suspect part with an updated version made with the correct metallurgical composition.

A failure of this component (suspension) may increase the risk of a crash or injury.

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).