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Home / Western Star / Conventional / 1989 Western Star Conventional
13 Active Safety Recalls

1989 Western Star Conventional Recall

Safety defect investigations, technical specifications, and manufacturer repair notices for Canadian owners.

13
Safety Recalls
CMVSS
Safety Standard
Transport Canada
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Active Safety 1989 Western Star Conventional Recalls (13)

Safety recall notices and repair campaigns registered for the 1989 Western Star Conventional in Canada.

Ref #1996-020 Campaign : W-9601
1996-01-31 77 units

Structure

Issue Description

Certain trucks may have been built with bare mufflers mounted at the back of the cab behind air shields. There is no heat shield to protect someone from contacting the hot muffler if they are standing on a deck plate behind the cab. Also, some of these vehicles were equipped with deck plates with no grab handle for access. Correction: Muffler shields and where necessary, grab handles will be installed on affected vehicles.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1995-035 Campaign : W-9501
1995-02-23 11 units

Brakes

Issue Description

On certain trucks, the brake return springs on the front brakes may contact the front hubs. Over time the hub may wear the spring shank to the point of spring failure. A piece of the failed spring may become lodged in the brake cam causing the brake to drag. This could cause the steering to pull to one side without prior warning and a crash could occur. Correction: Front hubs will be replaced.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1994-177 Campaign : W-9303
1994-11-08 526 units

Suspension

Issue Description

On certain trucks, the aluminum rear spring shackle brackets may have developed cracks which may lead to separation of the brackets from the frame rail. This could cause the suspension to drop down on one side and result in a reduction in steering control with the potential for a crash. Correction: Rear spring shackle brackets will be replaced.

Safety Risk

A failure of this component (suspension) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1993-166 Campaign : W9303
1993-12-07 4 270 units

Structure

Issue Description

On certain trucks, the grab handles may be susceptible to fatigue failure and may break at the bend radius near the upper mounting bolt hole. Failure during use could result in a fall and personal injury. Correction: Grab handles will be replaced.

Safety Risk

A failure of this component (structure) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1993-031 Campaign : W-9202
1993-03-10 471 units

Engine

Issue Description

On certain trucks, the electronic accelerator pedal on these may experience premature failure of the pedal return springs. If both springs fail, the pedal will not return to the idle position when the pedal is released and an unintended full throttle condition could occur which in turn could result in a vehicle accident. Correction: Pedal will be modified or replaced as required.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1992-125 Campaign : W-9201
1992-10-02 4 921 units

Powertrain

Issue Description

On certain trucks, the aluminum clutch release lever may fail as the result of stress corrosion due to continuous loading of the lever and exposure to road salt spray. This would render the clutch inoperative and if such a failure were to occur during vehicle operation, could adversely affect braking distances and vehicle control. Correction: Aluminum clutch levers will be replaced.

Safety Risk

A failure of this component (powertrain) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1991-061 Campaign : W-9006
1991-04-11 52 units

Engine

Issue Description

On certain trucks, one or more of the foot pedal assembly return springs may fail. If both springs fail, the pedal may unexpectedly go to the full throttle position. This could result in loss of vehicle control and a crash without prior warning. Correction: Electronic foot pedal assembly will be replaced.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1991-062 Campaign : W-9101
1991-04-11 66 units

Suspension

Issue Description

On certain trucks used in logging operations, the Hendrickson HA-460 series #1 suspension spring hangers may fracture. Spring hanger failure could cause separation of vehicle components and result in possible loss of vehicle control and a truck roll-over. Correction: Hendrickson HA-460 suspension spring hanger brackets will be replaced.

Safety Risk

A failure of this component (suspension) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1990-184 Campaign : W-9005
1990-11-28 321 units

Brakes

Issue Description

On certain trucks, the battery cables and air lines may have been routed and clipped in such a way that downward movement of the transmission may cause the transmission rear support spring to pinch the battery cables and brake air lines. This could rupture the air lines causing loss of air and decreased vehicle braking or damage the battery cables insulation causing a short circuit and risk of fire. Correction: The routing of the air lines and battery cables will be checked and rerouted if required. Any damaged air lines or battery cables will be replaced.

Safety Risk

A failure of this component (brakes) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1989-176 Campaign : W-8909
1989-12-19 40 units

Engine

Issue Description

On certain trucks, the throttle return springs may fail during normal operation without prior warning. If both springs fail, the engine throttle may not return to the idle position when the throttle foot pedal is released. This could result in loss of vehicle control and a possible crash. Correction: Throttle return springs will be replaced.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1989-142 Campaign : W-8905
1989-10-04 17 units

Seats And Restraints

Issue Description

Certain trucks do not comply with CMVSS 210 - Seatbelt Assembly Anchorages.

Safety Risk

A failure of this component (seats and restraints) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1989-041 Campaign : W-8902
1989-03-28 43 units

Steering

Issue Description

Certain trucks could experience fatigue cracking of the axle beam which in turn could result in complete rupture of the forged centre section of the beam. A beam failure could result in loss of vehicle control and a crash without prior warning. Correction: axle beams will be replaced on affected vehicles.

Safety Risk

A failure of this component (steering) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Ref #1989-016 Campaign : W-8901
1989-02-09 862 units

Engine

Issue Description

On certain trucks, the throttle cable may fail in service due to vibrational fatigue between the cable end sleeve and hub. Such a failure could result in possible loss of vehicle control and a crash without prior warning. Correction: Throttle cable will be replaced.

Safety Risk

A failure of this component (engine) may increase the risk of a crash or injury.

Corrective Action & Repair

Authorized dealerships will inspect the vehicle and complete all necessary repairs free of charge (parts and labor).

Free parts & labor under Motor Vehicle Safety Act Transport Canada Open Data
Vehicle Profile & Safety Standards

Vehicle Specifications & Compliance Benchmark

Official Transport Canada safety campaigns, Canadian motor vehicle safety compliance standards and live VIN specifications.

Safety Recall Coverage
13 bulletins
Transport Canada safety defect records
Safety Compliance
CMVSS / NSVAC
Motor Vehicle Safety Act standards
NRCan EnerGuide
Trim-Specific
Varies by engine, drive & transmission
VIN Specifications
14 Attributes
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All Western Star Conventional Model Years

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